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Basement Waterproofing (positive) - New Construction
 
 
For waterproofing of basement of a new construction the following steps need to be followed:
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The First stage of the basement waterproofing with Koster ’s NB system will be carried out directly on the PCC and immediately after the PCC curing is completed.

Raft will be installed on the waterproofed PCC.
It is recommended that raft is designed so that starters of 300 mm height from part of the raft where the vertical walls are to be erected. This is important from waterproofing point of view. Vertical walls will then be placed directly over the starters and left till de-shuttering is complete.
Waterproofing with Koster NB system is then carried on the positive side in three coats on vertical walls only and overlapping the cold joint at the junction of the starter and the vertical wall. Note prior to application of Koster ’s NB system all the cold joints are treated with Koster’s cement based polymer reinforced non shrink mortar.

METHODOLOGY OF WATERPROOFING WITH KOSTER NB SYSTEM

SURFACE PREPARATION:
Surfaces to be waterproofed must be sound, clean, free of dust, paint, curing agents, loose plaster debris etc. Honeycombs should be opened up to ensure uninterrupted and even coating of waterproofing application. An existing waterproofing membrane/ coating to be removed completely. All final cleaning will be carried out with pressurized water. Apart from cleaning this will ensure that all pores, capillaries, pores and voids etc will be filed with water which is essential prior to treatment with Chowgule Koster’s cement based crystalline waterproofing systems.

All static cracks wider than 1 mm. in the substrate must be opened up to 12 mm X 12 mm. and treated with a mix of cement/sand mix with Koster SB Bonding emulsion and water at least 24 hours to application.

Total Waterproofing Solutions for
Basement (positive)
Basement (negative)
Active leaks in basement/retaining wall
Leaking cable sleeves
Watertanks ( Overhead / Underground / Sewage)
Leaking horizontal expansion joints
Bathrooms / Toilets / pantry / Kitchen /AHU
Roof slabs, Terraces & podiums in buildings
Salt Contaminated Substrates
Rising Dampness
Surface Cracks
Leaking Structural cracks
Acid tanks
Ammonia tank restoration & concrete repair

Fillets:
Similarly at all the junctions of the parapet wall and the slab, the fillets must be built up with a mix of cement/sand/quartz sand mix with Koster SB Bonding emulsion and water at least 24 hours prior to the application.

Down take / Pipe Insertions:
Pipe inserts must be installed prior to the application of the Koster NB\Koster NB Elastic waterproofing system. At the opening in the slab around the pipe the substrate should be similarly opened up by cutting back around the pipes to give sufficient depth and cleaned thoroughly. This must be then built up with a mix of cement/sand mix with Koster SB Bonding emulsion and water at least 24 hours prior to application.

Construction Joints:
Finally dampen all the surface areas thoroughly with clean water using high pressure water jet apparatus, as this is necessary prior to the application of the Koster NB system. The dampness in the substrate will ensure that the chemical reaction between the Koster NB system and the chemicals in the concrete substrate takes place completely. However the application of the Koster NB system should not be made over standing or running water.

MIXING AND APPLICATION

Mixing:
To one bag of Koster NB I (25 kgs), add 7 - 8 liters of water premixed with 10 % SB Bonding Emulsion. Mix thoroughly to a slurry consistency. The system is now ready for application.
The two components of the Koster NB Elastic system must be mixed together. Mix thoroughly to a slurry consistency. The system is now ready for application.

  Materials:
Koster NB cement based crystalline waterproofing system
Koster NB Elastic cement based crystalline waterproofing system
Koster SB Bonding Emulsion liquid
Water
Brushes

Application:
The Koster NB system is brush applied, on to the already damped surface. The brush on is done in 3 coats. The coverage is 0.65 kg per sq. meter per coat and each coat is done perpendicular to each other. After the 1st coat there should be a gap of 12 – 24 hours before the 2nd coat is applied. Prior to the 2nd coat application the 1st coat surface should be dampened to ensure that the chemical reaction is complete on the underside. No water curing is required. Similar procedure must be followed for the 3rd coat. The finished surface should be left exposed for 48 hours.

For all the pipe insertions, cold joints, construction joints, separation joints masonry joints areas the Koster NB Elastic system should be applied to make it completely watertight as 4th coat. The Koster NB elastic properties of the system will eliminate the possibilities of cracks developing at these junctions.

For the expansion joints care must be taken to complete the application of the Koster NB system right into in insides of the expansion joint first. Once this is complete and cured then a backing of thermocole is provided as a filler material and the final 25-mm must be filled with Polyurethane sealant. This will help to take care of the high expansion/contractions of the substrate at these points. This treatment is carried out at additional cost.

All vertical and horizontal watas must be built up and then treated with the Koster NB and then the Koster NB elastic system as given above.

LIMITATION:
The Koster NB system cannot be applied on running or standing water.
The Koster NB system must be protected from acid or sulphurous attack in concentrations exceeding that in Portland Cement Type I / II
The Koster NB system once installed must be protected from damage by other agencies working in the installed area. Further if applied on the positive side protection must be provided against mechanical damage.

 
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