Surface Preparation:
Surfaces to be waterproofed
must be sound, clean, free
of dust, paint, curing agents,
loose plaster debris etc.
Honeycombs should be opened
up to ensure uninterrupted
and even coating of waterproofing
application. An existing
waterproofing membrane/
coating to be removed completely.
All final cleaning will
be carried out with pressurized
water using jet of water.
Apart from cleaning, this
will ensure that all pores,
capillaries and voids etc
will be filed with water
which is essential prior
to treatment with Koster NB
cement based crystalline
waterproofing systems.
All static cracks wider
than 1 mm. in the substrate
must be opened up to 12
mm X 12 mm. and treated
with a mix of cement/sand
mix with Koster SB Bonding
emulsion and water at
least 24 hours to application.
Fillets:
Similarly at all the junctions
of the parapet wall and
the slab, the fillets
must be built up with
a mix of cement/sand/quartz
sand mix with Koster SB Bonding
emulsion and water at
least 24 hours prior to
the application.
Down take / Pipe
Insertions:
Pipe inserts must be installed
prior to the application
of the Koster NB\Koster NB Elastic
waterproofing system.
At the opening in the
slab around the pipe the
substrate should be similarly
opened up by cutting back
around the pipes to give
sufficient depth and cleaned
thoroughly. This must
be then built up with
a mix of cement/sand mix
with Koster SB Bonding emulsion
and water at least 24
hours prior to application.
.
Construction
Joints:
Finally dampen all the
surface areas thoroughly
with clean water using
high pressurized water,
as this is necessary prior
to the application of
the Koster NB system. The
dampness in the substrate
will ensure that the chemical
reaction between the Koster
NB system and the chemicals
in the concrete substrate
takes place completely.
However the application
of the Koster NB system should
not be made over standing
or running water.
MIXING AND APPLICATION:
Materials:
Koster NB cement based crystalline
waterproofing system
Koster NB Elastic cement based
crystalline waterproofing
system
SB Bonding Emulsion liquid
Water
Brushes
Mixing:
To one bag of Koster NB-1(25
kgs), add 7 - 8 liters
of water premixed with
10 % SB Bonding Emulsion.
Mix thoroughly to a slurry
consistency. The system
is now ready for application.
The two components of
the Koster NB Elastic system
must be mixed together.
Mix thoroughly to a slurry
consistency. The system
is now ready for application.
Application:
The Koster NB system is brush
applied, on to the already
damped surface. The coverage
is 0.80 kg per sq. meter
per coat. After the 1st
coat there should be a
gap of 12 – 24 hours
before the 2nd coat is
applied @ 0.80 kg per
sq. meter per coat. Prior
to the 2nd coat application
the 1st coat surface should
be dampened thoroughly
to ensure that the chemical
reaction is complete.
Coating to be done on
entire floor taking on
the parapet wall and terminating
on other side of top of
parapet wall.
For all the pipe insertions
the Koster NB Elastic system
should be applied right
around and onto the pipe
section to make it completely
watertight. The Koster NB
elastic properties of
the system will eliminate
the possibilities of cracks
developing at these junctions.
The area along the construction
joints will be treated
with Koster NB Elastic after
opening the joints in
a ‘v’ notch
& applying bond coat.
Then after it becomes
tacky filling the crack
with Polymer mortar &
leveling the surface.
Koster NB Elastic system should
be applied in a single
coat over the joint in
150mm width over two coats
of Koster NB System to make
it completely watertight.
The Koster NB elastic properties
of the system will eliminate
the possibilities of cracks
developing at these joints.
Testing:
Testing to be conducted
after 24 hrs of application
of Koster NB Elastic in waterproofed
area.
Make a watta around the
periphery of the area
over which the waterproofing
system is applied. Care
to be taken that the height
of the watta should 75
mm so as to take care
of water height of up
to 50 mm. Water will be
filled and left standing
for 48 hours.
Down takes:
A PVC pipe, with ring,
of suitable diameter will
be inserted into the down
take so that the mouth
of the down take pipe
is totally sealed. Water
will be filled and pounded
for 48 hours.
Note: All de-watering
will be done with the
help of Tullu pump or
manually and built up
watas will be carefully
cut and the area will
be cleaned.
Failure:
Incase of failure, the
affected area will be
redone with single coat
over the existing waterproofing
system and the pond test
will be carried out once
again. Incase of failure
resulting from crack in
the watta along parapet
wall, the entire section
of the wata along the
length will be cut open
and redone. After 24 hours
the waterproofing system
will be reapplied overlapping
the existing waterproofing
by 150 mm on either side.
Pond test will be carried
out again.
Limitation:
The Koster NB system
cannot be applied on running
or standing water.
The Koster NB system must
be protected from acid
or sulphurous attack in
concentrations exceeding
that in Portland Cement
Type I/II
The Koster NB system once
installed must be protected
from damage by other agencies
working in the installed
area. Further if applied
on the positive side protection
must be provided against
mechanical damage.
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